Tuesday 26 January 2016

Material Balance Equations


Material balance equations are used for calculating volumes and densities when two or more insoluble materials are mixed together.

The Material Balance Equation is:

V1W1 + V2W2 ..... = VFWF where: V1 + V2 ..... = VF

where: V1 = Volume of first material to be mixed together

W1 = Density of first material
V2 = Volume of second material to be mixed together
W2 = Density of second material
VF = Total or sum of all volumes mixed together
WF = Density of total mixture. Proportional average of all volumes mixed together
The most commonly used variables in material balance equations are:

Barite

1. Weight of a barrel of barite (BaSO4) s.g. = 4.2 g/cc
42 gal/bbl x 8.33 lb/gal x 4.2 = 1470 lb/bbl

* since barite comes in 100 lb sacks, one barrel contains 14.70

sacks

2. Weight of a gallon of barite
8.33 lb/gal x 4.2 = 34.9 lb/gal

Hematite

1. Weight of a barrel of hematite (Fe2O3) s.g. = 5.0 g/cc
42 gal/bbl x 8.33 lb/gal x 5.0 = 1749 lb/bbl
2. Weight of a gallon of hematite
8.33 lb/gal x 5.0 = 41.65 lb/gal

Light Oil

1. Example - (41° API Gravity) s.g. = 0.82 g/cc
2. Weight of a gallon of oil
8.33 lb/gal x 0.82 = 6.8 lb/gal


Example Problem #1-1:

Calculate how many sacks of barite are required to increase the density of an 800 barrel mud system from 12.7 lb/gal to 14.5 lb/gal.

Using: V1W1 + V2W2 = VFWF

where: V1 = 800 bbls
W1 = 12.7 lb/gal
V2 = unknown volume of barite
W2 = 34.9 lb/gal (density of barite)
VF = V1 + V2 (or 800 + V2 )
WF = 14.5 lb/gal

therefore: 800(12.7) + V2(34.9) = (800 + V2) x 14.5

10,160 + 34.9V2 = 11,600 + 14.5V2
20.4V2 = 1440
V2 = 70.6 bbls of barite
70.6 bbls x 14.7 sk/bbl = 1038 sacks of barite


Example Problem #1-2:

Calculate how much water and barite are required to make 800 barrels of a 10.5 lb/gal water-based drilling mud.

Using: V1W1 + V2W2 = VFWF

where: V1 = unknown volume of water

W1 = 8.33 lb/gal
V2 = unknown volume of barite or (800 - V1)
W2 = 34.9 lb/gal
VF = 800 bbls
WF = 10.5 lb/gal

therefore: V1(8.33) + (800 - V1)34.9 = 800(10.5)

8.33V1 + 27920 - 34.9V1 = 8400
-26.57V1 = -19520
V1 = 735 bbls of water
V2 = 800 bbls - 735 bbls = 65 bbls of barite @ 14.7 sk/bbl or 956 sacks

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